Ultra-low residual voltage arresters for rotating machine protection — 3–20 kV
Generator & Motor Arresters
3–20 kV · Ultra-Low Residual · Rotating Machine Protection
Specially designed for rotating machines — generator stator windings and large motor terminals have significantly lower impulse withstand (BIL) than static equipment. Standard distribution arresters won’t protect them adequately. These arresters deliver ultra-low residual voltage specifically matched to rotating machine insulation levels.
Product Gallery
HY5WZ Series — Busbar / Feeder Side
Installed at the power plant busbar or feeder side — the first line of defence before surges reach the generator. HY5WZ-17/45 = HY Polymer ZnO · 5 5 kA · W Gapless · Z Station/Plant type · 17 Rated kV · 45 Lightning residual ≤kV.
| Model | Sys. kV | Ur kV | Uc kV | DC 1mA ≥kV | Lightning ≤kV | Switching ≤kV | Steep ≤kV | 2ms A |
|---|---|---|---|---|---|---|---|---|
| HY5WZ-5/13.5 | 3 | 5 | 4.0 | 7.5 | 13.5 | 11.5 | 15.5 | 150 |
| HY5WZ-10/27 | 6 | 10 | 8.0 | 15.0 | 27.0 | 23.0 | 31.0 | 150 |
| HY5WZ-17/45 | 10 | 17 | 13.6 | 24.0 | 45.0 | 38.3 | 51.8 | 150 |
| HY5WZ-51/134 | 35 | 51 | 40.8 | 73.0 | 134 | 114 | 154 | 400 |
| HY5WZ-84/221 | 66 | 84 | 67.2 | 121 | 221 | 188 | 254 | 400 |
| HY5WZ-90/235 | 66 | 90 | 72.5 | 130 | 235 | 201 | 270 | 600 |
HY5WD Series — Direct Generator/Motor Terminal
Mounted directly at the generator or large motor terminals — the last line of defence, right where the rotating machine connects. Ultra-low residual voltage because generator winding BIL is the most sensitive in the power system. HY5WD-13.5/31 protects a 10.5 kV generator with lightning residual ≤31 kV.
| Model | Generator kV | Ur kV | Lightning ≤kV | Application Example |
|---|---|---|---|---|
| HY5WD-4(3.8)/9.5 | 3.15 | 4 (3.8) | 9.5 | Small hydro generators, 3.15 kV |
| HY5WD-8(7.6)/18.7 | 6.3 | 8 (7.6) | 18.7 | Industrial motors, 6.3 kV |
| HY5WD-13.5(12.7)/31 | 10.5 | 13.5 (12.7) | 31 | Thermal power generators, 10.5 kV |
| HY5WD-20/45 | 15.75 | 20 | 45 | Large generators, 15.75 kV |
| HY5WD-23/51 | 18 | 23 | 51 | Gas turbine generators, 18 kV |
| HY5WD-25/56.2 | 20 | 25 | 56.2 | Large steam turbine, 20 kV |
Why Standard Arresters Don’t Work for Generators
| The Problem | Generator stator winding BIL (Basic Impulse Insulation Level) is typically only 1.25× the rated voltage — much lower than the 3–4× margin that transformers and switchgear are designed to. A 10.5 kV generator may have a BIL of only ~30 kV. A standard YH5W-12 arrester has a residual voltage of 36 kV — too high to protect the winding. |
|---|---|
| The Solution | Generator-class arresters use specially selected ZnO blocks with a steeper non-linear curve at low currents — producing a residual voltage up to 30% lower than standard distribution arresters at the same rated voltage. This brings the protection level below the generator’s actual BIL. |
| HY5WZ vs HY5WD | HY5WZ — bus/feeder side: broader voltage range (3–110 kV), moderate residual reduction. HY5WD — direct terminal: generator voltage only (3–20 kV), maximum residual reduction, closest to the machine. |
| Associated Standard | JB/T 8952 (Chinese standard for gapless metal oxide arresters for AC power systems). IEC 60099-4 testing adapted for lower residual voltage verification. |
Where These Are Used
🏭 Thermal & Hydro Power Plants
HY5WZ at the generator busbar, HY5WD at each generator terminal — layered protection for the most expensive rotating asset in a power station.
⚙️ Large Industrial Motors
HY5WD directly at motor terminals for critical drives — pumps, compressors, fans in refineries, steel mills and mining operations where motor downtime costs exceed the motor itself.
🔌 Generator Step-Up (GSU) Transformer LV Side
HY5WZ on the low-voltage side of GSU transformers — the interface between generator and transformer where reflected waves from HV switching can damage the LV winding.
🌬️ Wind Turbine Generators
Compact HY5WD arresters integrated in wind turbine nacelle switchgear — protecting the generator from lightning surges via the blade and tower.
Frequently Asked Questions
Can I just use a standard distribution arrester for my generator?
What generator information do you need to recommend the right model?
What’s the difference between HY5WZ and HY5WD in practice?
Are these only for large utility generators?
Protecting a Generator or Large Motor?
Tell us your machine’s voltage, power rating and earthing type — we’ll recommend the right arrester.
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